Product Description
A wet concrete batching plant is one of the most common concrete mixing plants. It is also known as a central ready mix concrete batch plant because the wet mixing production method is widely utilized in large central concrete mixing plants, commercial concrete mixing plants and private project usage sites.
Wet concrete batching plant is a general plant to mix general materials such as plastic concrete, dry hard concrete and other mortars. It can be widely used in the establishment of commercial concrete plant production and big scale concrete plant. The wet batch concrete plant mainly includes weighing system, aggregate supply system, mixing system, control system, cement silo and other subsystems. The wet mix concrete batch plant can be divided into stationary concrete plant and mobile concrete plant. As the name suggests, mobile concrete plant is easier to move than the stationary concrete plant. It also can be divided into the hopper type concrete plant and belt type concrete plant according to the feeding methods. What’s more, both of them have various kinds of sizes so that you can choose products according to the different requirements of matters.
Technical Data
Skip hoist type
| Type | HZS25 | HZS35 | HZS50 | |
| Theoretical production capacity(m3/h) | 25 | 35 | 50 | |
| Concrete mixer | Type | JS500 | JS750 | JS1000 |
| Power(KW) | 24.75 | 38.6 | 51 | |
| Discharging capacity(L) | 500 | 750 | 1000 | |
| Aggregate size(mm) | 80/60 | 80/60 | 80/60 | |
| Aggregate Bin volume(m3) | 3.2 | 7.3 | 8.3 | |
| Weighing Accuracy | Aggregate (KG) | 1500Kg ±2% | 2200Kg ±2% | 3000Kg ±2% |
| Cement(KG) | 300Kg ±1% | 450Kg ±1% | 600Kg ±1% | |
| Fly ash(KG) | 400Kg ±1% | |||
| Water (KG) | 200Kg ±1% | 200Kg ±1% | 400Kg ±1% | |
| Additive(KG) | 30Kg ±1% | 50Kg ±1% | ||
| Total power(KW) | 45Kw | 60Kw | 115Kw | |
| Discharging height(M) | 3.8 m | 3.8 m | 3.8 m | |
| Gross weight(T) | 7.7 | 15 | 40 | |
Belt conveyor type
| Type | HZS60 | HZS90 | HZS120 | HZS180 | HZS240 | |
| Theoretical production(m3/h) | 60 | 90 | 120 | 180 | 240 | |
| Concrete mixer | Type | JS1000 | JS1500 | MAO3000/2000 | MAO4500/3000 | MAO6000/4000 |
| Power(KW) | 18.5 | 65.5 | 74 | 110 | 150 | |
| Discharging capacity (L) |
1000 | 1500 | 2000 | 3000 | 4000 | |
| Aggregate size (Pebble/ Macadam) (mm) |
80/60 | 80/60 | 80 | 150 | 150 | |
| Aggregate Bin volume(m3) | 8.38 | 12 | 20 | 30 | 40 | |
| Belt conveying Capacity(t/h) | 300 | 450 | 550 | 650 | 900 | |
| Weighing Accuracy | Aggregate (KG) | 3000Kg ±2% | 3000Kg ±2% | 2200Kg ±2% | 3000Kg ±2% | 4200Kg ±2% |
| Cement(KG) | 1500Kg ±1% | 1500Kg ±1% | 1200Kg ±1% | 1800Kg ±1% | 2200Kg ±1% | |
| Fly ash(KG) | 600Kg ±1% | 900Kg ±1% | 400Kg ±1% | 500Kg ±1% | 800Kg ±1% | |
| Water (KG) | 600Kg ±1% | 600Kg ±1% | 500Kg ±1% | 800Kg ±1% | 1000Kg ±1% | |
| Additive(KG) | 50Kg ±1% | 50Kg ±1% | 50Kg ±1% | 80Kg ±1% | 80Kg ±1% | |
| Total power(KW) | 120Kw | 165Kw | 130Kw | 170KW | 220KW | |
| Discharging height(M) | 3.8 m | 4.1 m | 4.1m | 4.1m | 4.1m | |
Applications
Because of the convenience of wet mix concrete batch plant, it can be used to produce ready mix concrete as a commercial business. It will highly increase the productivity of concrete industry.
Wet concrete batching plant is suitable for the construction project such as roads, bridges, airports, tunnel and other municipaland non-municipal projects. The usage of concrete batching plant will makethe working time ahead of schedule compared with the old type construction.
The wet batch concrete plant is an ideal choice for the project construction not only the private usage but also commercial functions.
Wet batch concrete plant price
The cost of a wet concrete batching plant can range from $5,000 to $500,000, depending on various factors such as – type of batching plant, production capacity, additional features of the equipment, and other factors.
Dry Batch Concrete Plant VS Wet Batch Plant
There are two types concrete batching plants: dry mix concrete batching plant and wet batch concrete plant. Both them are used to produce concrete, but wet concrete plant can produce concrete on its own, because it has twin shaft paddle mixer as the mixing console. However, dry type concrete batching plant needs to cooperate with concrete mixer truck, only this can it produce concrete for construction project. Do you want to know any other differences of them?
Appearance
Compared with wet batch plant, dry batch plant has simpler appearance and less equipment.
Configuration
The only difference is wet mix plant has mixing engine-twin shaft concrete mixer, while dry batch plant has no.
As for dry mix concrete plant, it consists of concrete batching machine, belt conveyor, storage silos, frame, etc. It has compact structure.
There are two types wet concrete plants: skip hoist concrete plant and belt conveyor batch plant. They both have aggregate batching machine, twin shaft concrete mixer, weighing system, screw conveyor, cement silos, differences are, in skip hoist concrete batching plant, when the aggregate batcher dosed aggregates, the aggregates are lifted to twin shaft mixer directly by hopper; while in belt conveyor cement plant, the aggregates proportioned aggregates will be conveyed to waiting warehouse through belt conveyor, the most important thing is, there is a cover on belt conveyor, due to the cover and waiting warehouse, raw materials are much more environmental, therefore, belt conveyor concrete batching plant will produce high-quality concrete.
Working Principle:
The working principle of a dry batch concrete plant is to mix dry materials such as cement, sand, and stone according to a predetermined ratio, but without adding water. The production of dry mix concrete is completed at the mixing plant, after which the mixed dry materials are transported to the construction site through transportation trucks, and then water is added and mixed into concrete at the site.
Wet batch concrete plant, on the other hand, mixes raw materials such as cement, sand, stone and water in a certain proportion during the working process to form wet mix concrete. After mixing in the mixing plant, wet-mix concrete can be directly transported to the construction site for pouring.
Advantages and disadvantages:
The advantage of dry-mixed concrete is that segregation and stratification are not easy to occur during transportation, which ensures the stable quality of concrete. However, its disadvantage is that it needs to be mixed with water at the construction site, which requires high skills of the workers on site, and the mixing process may be affected by environmental conditions, resulting in fluctuations in the quality of concrete.
Wet-mixed concrete has the advantages of high production efficiency and lower skill requirements for on-site personnel. However, its disadvantages are that segregation and stratification are likely to occur during transportation, there are certain restrictions on transportation time and distance, and the quality of the mixture may not be as stable as that of dry-mixed concrete.
Application Scenario:
Dry batch concrete plant is suitable for situations that require long-distance transportation or restricted on-site mixing conditions. Because of the stable quality of concrete during transportation, it is especially suitable for large-scale projects or occasions where the quality of concrete is required to be high.
Wet batch concrete plant is suitable for the case of closer to the construction site and shorter transportation time. Due to its high production efficiency and low skill requirements for on-site workers, it is especially suitable for small-scale projects or occasions with a tight schedule.
